ABOUT HOLCIM
A global leader in innovative and sustainable building materials and solutions, Holcim is active in four business segments – Cement, Aggregates, Ready-Mix Concrete and Solutions & Products. Holcim employs ~70,000 people in 70 countries across the globe.
Further information can be found on: https://www.holcim.com/. Sustainability is at the core of Holcim’s Strategy and to know more:
https://www.holcim.com/sites/holcim/files/atoms/files/holcim_capital_markets_day_2021_strategy_2025_presentation_1.pdf
ABOUT THE COMPANY: LAFARGEHOLCIM BANGLADESH
LafargeHolcim Bangladesh operates the only integrated cement plant in Bangladesh. It is the only cement company that has access to key raw material resource (limestone) required for the manufacturing of clinker. Limestone is transferred via unique 17km long international cross border single conveyer belt that is an engineering marvel in itself. It also has world class grinding stations located at Dhaka and Mongla that produce cement of the finest quality.
LafargeHolcim Bangladesh is the largest listed cement player in Bangladesh with market capitalization of ~USD 1.0bn (as on 29th Mar 2022). It offers broad range of products and is continuously innovating to offer customized solutions to the construction market in Bangladesh.
LafargeHolcim Bangladesh sells cement under two premium brands: Supercrete and Holcim Strong Structure. It also offers value added solutions customized for the Bangladesh market by leveraging Holcim‘s Smart Blend Technology: Holcim Water Protect (addresses key problems of water seepage, dampness and water ingress that are of significant concern for home builders) and Holcim Shokti (Bangladesh’s first Rapid High Early Strength cement). It has a wide network of 500+ distributors and 7,000+ retailers that help it to distribute its products across the country. It also has its own e-commerce website (Nirman Bandhob: https://www.nirmanbandhob.com/) through which customers can buy cement, aggregates and other products directly from the company.
LafargeHolcim Bangladesh is also the only integrated aggregates manufacturer in the country and supplies high quality aggregates to real estate developers, ready mix concrete manufacturers and infrastructure projects. LafargeHolcim Bangladesh is the only professional waste management and disposal company in Bangladesh. Geocycle Bangladesh sources and disposes significant amount of waste which contributes to sustainability, prevents it from ending up in landfills and prevents environmental pollution.
LafargeHolcim Bangladesh employs ~650 full time employees and provides direct or indirect employment opportunities to over 3,000 people.
We are proud of what we do. Thanks to our teams' energy, commitment and ideas, we are reinventing how the world builds to make it greener and smarter for all. We are driven by agility, empowerment and accountability. We are an equal opportunities employer, people are treated fairly at work – we respect and support human rights. We value our diverse workforce and strive to create an inclusive culture where everyone can bring their authentic self to work. We are looking for talented individuals as we create a high-performance workplace – one where anyone can be a problem solver, maverick, and innovator. Apply for the following position if you want to work in a place where safety comes first, collaboration matters and diversity is celebrated.
Job Title |
Senior Engineer/Deputy Manager– Mechanical Inspection |
Location |
Chhatak, Sunamganj |
Department |
Preventive Maintenance |
Reporting to |
Senior Manager – Preventive Maintenance |
Local/Expatriate |
- The job is open for Bangladeshi nationals.
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Compensation & Benefits |
Attractive remuneration and benefits in line with the industry practices. |
Required Qualifications and Experiences |
- Required Education: B.Sc. in Mechanical engineering.
- 05-07 years of relevant experience .
- Basic knowledge of cement manufacturing technology and equipment and process.
- Knowledge of Breakdown and deterioration analysis , wear protection technology , Reliability engineering ,Wear Debris technology , Improvement methodology and modern trends in inspection and monitoring , FEMA , Data provided by production sensor ( CIM 21 ,PI)
- Knowledge of detection technique through Vibration analysis , Condition monitoring technique , NDT & potential measurement method .
- Knowledge of Plant CMMS (MAXIMO/SAP), scheduling software MS Project , preventive maintenance methods, maintenance filling methods .
- Knowledge of lubricant properties and lubrication methods
- Ability design Inspection and trend recording/monitoring formats , preventive and predictive inspection formats ,
- Analytical skills & reasoning ability. Could understand and use recommendation made by external specialists after measurement and test.
- Knowledge of risk analysis (impact on production and environment), ADAP, ISO 9000 and ISO 1400, TPM .
- Knowledge of tools for statistical analysis of incidents (ADAP, Down time reporting system, CORP monthly maintenance dash board.
- Innovation
- Team working skills
- The ability to work well under pressure
- Clear concept of risk management
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Key Role:
The incumbent will be responsible for ensuring optimum performance of industrial machinery and keeping with Company requirements and standards, ensuring personal safety to all employees.
Main Responsibilities
SUMMARY OF THE JOB
- Follow and measure equipment condition, analyse trend and identify the need of maintenance, taking into account production constrains.
- To analyse condition monitoring trend and generate maintenance W.O. for preventive action
- Identify need of maintenance as proactive step based on various inspection
- Prepare and implement preventive and predictive maintenance schedule as per OEM recommendation and equipment characteristics.
- Prepare & Modify the master inspection plan of new equipment and existing equipment as per supplier manual
Operations
Contributes to the best level of performance of plant’s equipment
Management
- Maintain in depth knowledge of the condition of all plant equipment on continuous basis using following methodology
- Periodical inspection as per OEM recommendation and equipment behaviour.
- Use of modern condition monitoring instrument and software for recording and analyse the field data.
- Use of field inspection data and control reading to interpret equipment health and plan maintenance activity.
- Keep all the inspection instrument and in good condition and get calibrated in time.
- Ensure the planned inspection of all plant equipment and initiate work orders based on inspection results, including safety checks.
- Monitor and co-ordinate predictors, of all critical equipment.
- Follow up and update preventive maintenance schedule.
- Validate and update equipment specification files and history sheets.
- Evaluate and improve the preventive maintenance plans proposed by suppliers, create and update corresponding inspection sheets.
- Ensure systematic review, application and optimisation of lubrication programme.
- To be proactive in action of finding faults, deterioration analysis, wear protection analysis. To be able to analysis the faults and suggest suitable solution to prevent re-occurrence.
- To Co-ordinate with followings :
- Production to review equipment condition and integrate production constrain in maintenance methods.
- Maintenance execution and Production to share diagnosis.
- Production and Environment to design their inspection plans and checklist and get their feedback on inspection use.
- Maintenance planning and environment to consolidate and make use of the inspection done by production.
- Maintenance planning and scheduling, production and environment to analyse the state of preventive and corrective maintenance.
- Maintenance scheduling to organise equipment stoppage if necessary.
- Maintenance scheduling, execution and improvement to modify the documents and improve the system.
- Maintenance execution to get their opinion on the inspection sheet.
- Maintenance improvement to identify the control that require improvements in measurement system.
Long-term goals:
Evaluate and improvement in preventive and predictive maintenance plans. Switch over to condition based maintenance based on prediction using Inspection.
Leadership and managerial abilities:
- Good Communication skills
- Diligence & sincerity
- Teamwork
- Analytical skills & reasoning ability
Communication skills:
- Outstanding communication skills
- Good Analytical skills
- Insightful thinking as well as an aptitude for creative, out of the box thinking
Leadership and managerial abilities:
- Customer focused
- Ability to work effectively in team.
- Ability to lead and persuade others, positively influencing the outcome of team efforts
- Good Analytical and communication skills
- Experience and comfort, working in a fast-paced business environment with ability to consistently meet tight deadlines
- Strong communication, interpersonal and team-playing skills
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